About Progressive cavity Sludge Pump
Technical Specifications:
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Capacity (Flow Rate)
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Up to 60000 LPH
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Discharge Pressure
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12 Bar, 24 Bar & 36 Bar
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Viscosity
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100000CST
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Temperature
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150Deg C
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Application Field:
Molasses, Paint, Paper Pulp, Printing Ink,Resins, Sewage Sludge, Vegetable Oil, gum, sludge, yeast, Petroleum Jelly,Acidic and Alkaline Slurry , Alum, Bentonite Slurry , Black Liquor, caseinSlurry , Clay Slurry, Coating Mix, Detergent Slurry, Electroplating Solution,Emulsions, Ferrite Slurry, fuel Oil Sludge, Glue, Grout Mix, soap stock, sugarJuice, Varnish Etc.
Robust and Reliable ConstructionThis sludge pump utilizes Alloy Steel or SS316 for rotors and stators made from NBR, EPDM, or FKM, ensuring durability and compatibility with aggressive fluids. The epoxy coating offers corrosion resistance while precision mechanical seals minimize leakage. Its cast iron or stainless steel structure provides strength and longevity, making it suitable for challenging sludge transfer tasks.
Efficient Performance Across ApplicationsDesigned for wastewater management, sewage conveyance, and industrial sludge handling, the pump can process highly viscous materials (up to 100,000 cP) and large solid content. The positive displacement mechanism ensures consistent flow rates (1050 m/h) and discharge pressures up to 12 bar. Its low shear and non-clogging features preserve fluid integrity and prevent downtime.
User-Friendly Operation and MaintenanceThe pumps simple design allows for straightforward access and quick part replacement. With options for manual or automatic control, installation flexibility (horizontal or vertical), and bi-directional flow, the system adapts easily to various site requirements. Features like self-priming and base-mounted construction promote operational convenience and safety.
FAQs of Progressive cavity Sludge Pump:
Q: How does the progressive cavity sludge pump handle high-viscosity and solid-laden fluids?
A: The pump employs a single screw (rotor) mechanism within a stator to create sealed cavities, effectively transporting fluids with viscosities up to 100,000 cP and solids content up to 10% by volume without clogging or excessive shear.
Q: What materials are used in the rotor and stator, and how do they affect pump performance?
A: Rotors are available in Alloy Steel or SS316, and stators use NBR, EPDM, or FKM. These material choices ensure chemical compatibility, abrasion resistance, and long operating life under demanding conditions.
Q: When is routine maintenance required, and what does it involve for this pump?
A: Routine maintenance can be performed periodically based on operating hours or fluid properties. The pumps simple structure allows for quick access to the rotor, stator, and seals, facilitating cleaning and replacement as needed.
Q: Where can this pump be installed, and what are the available orientations?
A: It supports both horizontal and vertical installation, making it adaptable for confined spaces or specific site layouts in industrial, municipal, or wastewater treatment plants.
Q: What processes and applications are suitable for this sludge pump?
A: The pump is ideal for processes involving sludge, sewage, wastewater transfer, and other viscous fluid applications. Its design ensures reliable operation across various industries, including water treatment and manufacturing.
Q: How is the pump protected against environmental factors and corrosion?
A: The pump features an epoxy coating that resists corrosion, an IP55 motor for dust and water protection, and mechanical seals (carbon/ceramic or tungsten carbide) to safeguard internal components.
Q: What are the main benefits of using this progressive cavity pump for sludge transfer?
A: Key benefits include long wear life, low noise operation, high efficiency, non-clogging performance, easy maintenance, and compliance with international standards for environmental and operational safety.